Calabria Dispatch #18: We Herd You Were Making Cheese

April 8, 2019

Cheese Week started on Sunday, March 31st.  But first, as has become customary when new people join us for a week, we went out for pizza the evening before.  The pizzeria is Il Ghittone in Montepaone Lido, a nearby town.  It’s the pizzeria that serves French fries and pizza…the one that has the automatic external defibrillator that I mentioned in a prior post!

Say “cheese”: the Master’s Class plus four Cheese People and instructors.

Pizza and French fries were child’s play compared the fat-and-cholesterol-laced week we were about to encounter.

A few of the cheeses we tasted on the first day of Cheese Week.

Sunday started out slowly.  It was a day devoted to tasting Italian cheeses.  It was meant to be an introduction to the coming week.

Spoons of cheese about to be passed around for tasting.

We tasted and discussed each of the following cheeses:

  1. Ricotta di Pecora (sheep’s milk ricotta) served with orange blossom honey
  2. Ricotta di Vacca (cow’s milk ricotta)
  3. Pasta Filata (pizza cheese) [Pasta Filata, in addition to being a cheese in itself, is also the name of an entire family of cheeses that includes numbers 4 through 9 below.]
  4. Fior di Latte #1 (essentially Mozzarella but made from cow’s milk so it’s not called Mozzarella in Italy)
  5. Fior di Latte #2
  6. Provola (not as aged as Provolone)
  7. Provolone Dolce (“sweet” Provolone, but aged more than Provola)
  8. Provolone Piccante (“spicy Provolone, i.e. aged longer)
  9. Burrata (fresh Fior di Latte or Mozzarella surrounding a center of shredded, Pasta Filata [called stracciatella] mixed with heavy cream)
  10. Burrino (sheep’s milk cheese surrounding a center of butter)
  11. Robiola di Vacca (much like American cream cheese but a bit softer)
  12. Stracchino
  13. Taleggio
  14. Taleggio with Mostarda
  15. Formaggio di Capra Semistagionata (partially aged [semistagionata] goat cheese)
  16. Grana Padana
  17. Pecorino Romano
  18. Pecorino Sardo
  19. Caciotta
  20. Gorgonzola Dolce

Between #13 and #14 we were served a snack of pizzette (mini pizza) with truffled pasta filata and mozzarella—just to fend off hunger (right!).

One of three courses we had for lunch on Friday, all vegetarian, all cheese-inflected.

Mid-afternoon we had a cannoli-inspired “snack” made with sheep’s milk gelato (in place of ricotta) topped with chocolate chips, an unbelievable slice of candied orange (not orange peel, but a whole orange!), and a cannolo shell.

A mid-afternoon snack: Sheep’s Milk Gelato, Chocolate Chips, Candied Orange, Cannolo Shell.

After the last cheese, we had a few hours to recover before having a cheese-inflected dinner.  After a couple of statins and some red wine for the resveratrol it was time for bed.

Monday was a day of lectures by Yi-Chern Lee, a milk scientist and Product Manager for Fonterra in New Zealand.  But first…Chef John wanted to feed us!  We moved from the dining room, which had been set up as a lecture hall, to the kitchen where we were served polenta concia.

Pecorino Calabrese coated in peperoncino and Pecorino Fossa coated in ash (from the wood-burning pizza oven).

Chef John’s version of polenta concia was over the top and it was exactly the reason that I did not have breakfast before getting to class.  I’m sure you’ve figured out by now that Chef John loves to feed people and loves to present them with new flavors.  When Chef John is not teaching, as was the case on this day, he is more likely to use his time in the kitchen to whip up one dish after another for us.  I figured we weren’t going to get far through the morning before food arrived so I skipped breakfast though I did have a doppio (double espresso).

Polenta Concia as interpreted by Chef John.

Chef’s rendition of polenta concia consisted of polenta with milk added for smoothness.  After cooking it was mixed with Parmigiano Reggiano and porcini trifulata (sautéed and braised porcini mushrooms) and put into individual terracotta bowls with a splash or three of extra-virgin olive oil on the bottoms.  An egg was put on each one after which they were baked and then topped with Lamb Ragu.

Maestro Postella’s notes describing the basic steps in making mozzarella.

Appropriately fortified, until lunch, Yi-Chern started his lecture.  He covered a lot of territory starting with the basic chemical constituents of milk from different animals and factors that affect milk and milk quality.  Much of the day was devoted to discussing each of the possible steps in cheese-making.  Not all of the steps are used for every cheese but we covered all of the possibilities.  I have 12 pages of notes from his lecture.

Tomini: plain, in rosemary oil, in peperoncino oil, and in garlic oil.

The next day, Chef John demonstrated one of many possible ways to make cow’s milk ricotta.  It is pretty much identical to the method I have been using though I learned a few tricks about how to keep it creamy should one want it creamier rather than drier.  It’s called direct ricotta in that it is made directly from milk.

Ricotta being made.

Traditionally ricotta is made from the whey left over from cheese making.  The whey is acidified and heated which causes that last bit of protein to coagulate forming ricotta.  The yield is very low so unless you are producing cheese on a very large scale it is not practical to make ricotta using this method alone.

Putting ricotta into molds to drain.

After the cow’s milk ricotta, the rest of the day was devoted to making sheep’s milk cheeses and other dairy products, including:

  1. Yogurt
  2. Buttermilk
  3. Tomini di Pecora (of the following varieties):
    • Calabrese
    • Sardo
    • Fossa
    • Toscano
    • Luinese
  4. Pecorino Romano
  5. Pecorino Tartufo
  6. Piacentum Ennese (with saffron)
  7. Pecorino with Oregano and Peperoncino
  8. Pecorino with Green Olives
  9. Canestrato
  10. Pecorino Porcini
  11. Pecorino with Arugula, Roasted Black Olives, and Sun-dried Tomato

Wednesday was devoted to learning to make ricotta and mozzarella from Maestro Salvatore Postella, who has been making mozzarella by hand for nearly 50 years.  He says his largest production was a day when he made 6000 balls of mozzarella…and not those tiny little things, either!

Maestro Salvatore Postella checks the curd formation for his mozzarella.

We started the process at the beginning by heating 100 liters of fresh cow’s milk.  Technically, this is fior di latte, not mozzarella, since it is made with cow’s milk instead of water buffalo’s milk.  The milk needs to be heated, starter cultures added then rennet added, curds cut in large pieces, curds cut in small pieces, curds matured in the whey, curds drained and formed into a large block, block of curds cut into small pieces, curds heated with water at 90°C (194°F) to pasteurize them and to work them until stretchy before forming into mozzarella balls.

Maestro Postella cutting curds for mozzarella.

Working mozzarella means putting your hands into water that is close to 194°F!  At my house in Santa Fe, water boils just below 198°F.  Imagine putting your hands in that!!

Softening curds in water just below the boiling point.

Now visualize making 6000 balls of mozzarella on the same day!

Maestro Postella works the curds for mozzarella with sticks before using his hands.

In any case, Maestro Postella is amazing.  The beauty of his movement with just a gentle flip, then almost caressing the curd followed by three small twists and he’s formed a ball of ethereal mozzarella.  Ours, on the other hand were like baseballs! But, hey, he’s done this for 50 years.  Besides, continuing to work the cheese takes it from mozzarella territory to pizza cheese to provola.

Stretching mozzarella.

After doing a “play” mozzarella when Maestro Postella invited us to try with the odd bit of curd, I decided to make provola when we were each given an actual portion of curd to work later in the day.  The “play” mozzarella coupled with my experience trying to form mozzarella back at the beginning of the course (in January) convinced me that one or two more attempts wasn’t likely to gain me more skill.  I decided to try to make something where the extra working of the curd was actually a requirement.  Getting some pointers on making provola could actually be helpful in the future if I decide to delve more into cheese making.

Maestro Postella forming a ball of mozzarella.

The next day, Chef John demonstrated the difference between mozzarella made by Maestro Postella and mozzarella made by us by breaking one of each open.  Ours just couldn’t compare.  His was light, fluffy, and still oozing with liquid, just like good mozzarella should.  Ours really was pizza cheese!

When working with curd to form mozzarella, it really needs to get “stretchy!”

When Chef John pulled a provola out of the bowl of “our” cheese, he asked the kitchen staff (in Italian) who had made it.  (I did.)  The answer came back in Italian and was never uttered in English.  He said that it was well formed and of the right texture.  I felt pretty good about that!

My little provola tied and ready to hang and age in the cheese cave.

But back to Wednesday.  Maestro Postella made burrata, for which several of us shredded pasta filata to make stracciatella.  He also made ricotta starting with the whey from making curd for mozzarella.  As noted above, this is the traditional way to make ricotta, which means re-cooked.  Maestro Postella used a hybrid method, whey for acidification but with the addition of milk to provide enough protein to make a reasonable quantity of ricotta.

Maestro Postella making ricotta using whey from making mozzarella with the addition of extra milk for protein.

Ricotta is made by taking whey (or whey and milk or milk and cream), heating, and then adding an acid such as lemon juice or vinegar to cause the proteins to coagulate.  It squeezes the last little bit of cheese out of whey that has already been used to make a primary cheese.  You would imagine from this, and you would be right, that way-back-when ricotta was the food of the poor.  No longer…obviously!

One of Maestro Postella’s braided mozzarella cheeses with arugula worked in.

On Thursday we started out learning about different ways to salt cheese.  The rest of the day was devoted to the making of cheese and other dairy products from cow’s milk, including:

  1. Caciotta
  2. Stracchino
  3. Camoscio
  4. Mascarpone
  5. Taleggio
  6. Gorgonzola Dolce
  7. Cream Cheese (American)
  8. Ricotta Salata
  9. Caprino (a fantasy cheese made from goat and sheep’s milk)
  10. Grana (type)
  11. Fontal (type)
  12. Crème Fraiche
Getting ready to tour a cheese factory.

Cheese Week wound down on Friday with our last visit to the open-air market in Soverato followed by a visit to an artisan producer of buffalo mozzarella and sheep’s milk cheeses.

A one-day old water buffalo.

Back at school, after lunch, Chef reviewed all of the cheeses that had been made during the week and recapped the salting, aging, and conserving processes for each.  Afterwards the four Cheese People went into the kitchen to make their own cheeses.  The Masters students were briefed on the details for our next Menu Execution, our last effort before graduation.

Some of the cheeses that were made during Cheese Week.

7 thoughts on “Calabria Dispatch #18: We Herd You Were Making Cheese”

  1. Amazing! Who knew, …so many cheeses, processes, reddened hands. Truly over the top. I just stepped back in to finish reading after taking a double dose of Lactaid! How in the world will you remember all this? I’ll be interested to see what areas you decide to focus on overall, when you return from the Masters course. Thank you for sharing this wonderful experience Gary.

    1. I have a massive notebook of hand-written notes, multiple plastic comb booklets of recipes and procedures, and tons of photos. I still won’t remember everything. I was blown away by cheese, gelato, and salumi. Ya’ll’re in for lots of cholesterol when I return. Pastry, bread, and general cooking were also lots of fun…and I learned a lot…but those are more extensions of my prior skills than truly new. I’ve done little, salumi, less gelato, and no cheese other than ricotta so I am looking forward to tackling these in a big way! Of course there’s that 8000 Euro gelato batch freezer to deal with!

    2. Hi Susan, I believe we met at Garys 1 and 1/2 yrs ago? We were going to go out for drinks or something at one point, maybe we can figure it out again over the next few months? 🤗
      Adrienne Digneo

      1. Hi Adrienne, yes I remember meeting you and would love to get together again. Warm weather ahead, so let’s plan something soon al fresco. I still have your card. Susan

  2. Hello,
    I hope you don’t mind…I just shared your website with my Italian teacher (she is north of Venice) and she loves it! She says the octopus carpaccio (from your Instagram) was a favorite in her household– made by her grandmother, of course!

    1. Mind??? Of course not!!! Thank-you actually! I hope she sends me her thoughts. By the way, I need an Italian tutor. I’ll be in touch soon!!!

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